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Our Excursion to Waterbury

- H.H. Rogers, Jr.

Brass is made by melting together in large crucibles certain proportions of copper and zinc. The heat applied must be considerable, for during the fusion of the two metals a white flame from the zinc and a green one from the copper flash from the mouth of the crucible. When properly mixed the molten alloy is poured into rectangular or cylindrical molds. After cooling, the bars are driven between immense rollers, to be formed into sheet-brass. This process is very much like rolling out dough for pie-crust, and is repeated many times. But the great pressure to which the sheets are subjected makes the alloy very brittle, so that it has to be softened or "annealed," as it is called, by being heated red-hot in very large ovens before each re-rolling. When the sheets have attained the required thinness, they are cut into widths and lengths suitable for easy handling, transportation, and manufacture.

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